Product Development

We provide a wide range of analysis capabilities, from being your full-time service provider to performing occasional, one-off analysis. We have developed niche expertise in different types of finite element analysis while offering our services to customers in India and globally, whether it’s structural, crash, or durability analysis. G Square specializes in providing a comprehensive range of finite element analysis services and solutions in the following key areas:


Reverse engineering (often abbreviated to RE) is used to summarise the process of reconstructing an existing object. When designing an object from scratch, an engineer will draw up a design specification and produce drawings from which the item is constructed. Reverse Engineering techniques are effectively used in cases where physical parts do not have digital footprint and need interpretation for collecting data to enhance or modify the product. We convert the given physical part or image/2D files of the product to digital models using CAD tool with accuracy and integrity.


Having rich experience in BIW product design and development, we provide end to end solutions with robust engineering solutions meeting all OE requirements yet having cost effective solutions . Cost effective engineering solutions is another aspect we focus on, which is key in todays competitive industry. We support from initial surface analysis to final design deliverables. Our team focuses on engineering considering aspects such as tooling/DFA/DFM/FMEA regulations and validations


With brainstorming, benchmarking and competitor analysis our engineers our able to create concepts including basic surface design from customer inputs like sketches/images or preliminary surface data. We can also support with ergonomic study based on project requirements.


Our engineers have expertise in providing stack study to analyse the impact of individual part /assemblies on the build of the product ,helping the customer understand the contribution of every part in the product and help solving issues with data.


Innovation, creativity and out of the box thinking are the vital needs of the automotive industry and we help companies by improving the aesthetic appeal of their products. In Surface modelling, our product design team involves in generating aesthetic features to improve the styling and appearance of the products retaining the engineering function of the product


2D drawings/3D annotations are a must for any part manufacturing and there is an immense need in the industry for development of 2D drawings from the models generated by designers. We support clients in this niche area by providing deep engineering and CAD with GD&T expertise for delivery of product drawings/Annotation.


Trim product design and development being one of key strengths , we provide complete solution with robust engineering solutions meeting OE requirements. Frugal engineering is another aspect we focus on which is key in current competitive industry. We support from initial surface analysis to final design deliverables. Our team focuses on engineering considering aspects such as tooling/DFA/DFM/FMEA regulations and validations.


CAD conversion is mainly used in situations when we have a legacy part for which we have no parametric data and we need to update the data. Conversion of 2D drawings from the print, dwg/dxf or image format to high quality feature based on parametric 3D models is one of our expertise area. We support in multiple soft wares based on customer requirements

Full Design Capabilities


- Tear Down
- Aggregate benchmarking
- Feature benchmarking

Styling Feasibility

Ergonomics checks
- Driver visibility
- Cluster vision
- Sunlight wash zone
Regulatory checks
Envelope checks
Split line definition

Concept Design/master section

- Packaging study
- Modularity study
- Tooling feasibility
- Attachment study
- Gap & Flushness adherence
- Assembly feasibility
- Service level feasibility

Detail Design & Digital Validation

Detailed Design
- Packaging finalization
- Design optimization
- Attachment finalization

Detailed Design
- Packaging finalization
- Design optimization
- Attachment finalization

DFM/DFA/Design Release

- Clash Analysis
- Envelope checks with surrogate parts
- Tool access confirmation checks
- Appearance finalization
- Homologation finalization

Build Support Through APQP

Hand holding supplier to ensure right quality and timelines matching vehicle builds


We can handle testing activities as per customer specifications with testing agencies

SOP Support

SOP support till ramp-up to full production capacity

Value added Capabilities

Module Design/Facelift Support

- Instrument Panel Module design
- Console Module Design
- Door Pad Assy Module Design

Value Engineering

Identify High cost areas, Understand Assembly conditions, Tear Down parts, Study and identify cost reduction potentials, Cost Benefit Analysis, Implementation plan

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